Abrasive Waterjet Cut: The Best Alternative for Cutting Processes

Abrasive waterjet cutting machine is often considered to be a non-conventional cutting process. In fact, it belongs to the group of non-traditional process that includes waterjet and ultrasonic machining. It has also been gaining high popularity as an outstanding method when it comes to cutting different kinds of materials.

There are many companies that are now starting to realize the advantages and benefits of using this technique in manufacturing processes. It has even been labeled as a great alternative production technology.

There are several reasons why the technology is seen as an alternative to conventional cutting processes.

 

The Technique makes use of Efficient Technologies and Process

By doing so, abrasive waterjet cut leads to a cost-effective production. It also utilizes the latest CAM and CAD technology to achieve superior cutting. In addition, other parameters like contour sections, feed motion speed, as well as pressure are all considered.

 

Achieving Newer Designs with CAD and CAM Technologies

It is possible to design new products with this technique. The designer just needs to take all the needed specifications and dimensions from the client. The best material for the product can be finalized while the design process is ongoing. The software will program the cutting plan with exact specifications and dimensions in a very short time. After finalizing the design, it will then be fed into the CAM program and the cutting process will begin.

 

Different Tools and Processes

In case large orders need to be delivered in a short span of time, the machine for this technique is equipped with different cutting heads. As a result, the manufacturer can produce numerous products in a short time. Producing products quickly is possible with the process and you can rest assured that you have all the right dimensions regardless of the material used and size of the product.

 

Cost-Effective

The process has different aspects that make it a cost-effective option compared to wire eroding, mechanical processing, and laser cutting. During the process of cutting, the velocity water stream sucks in abrasives through a vacuum which reduces the material waste. This helps reduce maintenance cost. At the same time, manufacturers need not to spend on different systems to cut materials of varied thickness. Waterjet cutting can complement milling processes also, thus reducing the overall cost of production.

 

Applications

The flexibility and versatility of the process allows it to be used in different industrial applications like drilling, paint removal, textile and leather industry, turning, pocket milling, industrial product cleaning, cutting frozen meat, dismantling of industrial products, and even in surgery.

Indeed, so many industries are now taking advantage of the unique capabilities of this process. This is why more than ever, we are seeing the process more in today’s time. All the factors mentioned above make it an effective and reliable industrial process.